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Thread: Brakes Help Needed!

  1. #1
    Punto Enthusiast
    Join Date
    Jul 2004
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    Essex!
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    Brakes Help Needed!

    Hello everyone

    I have a problem with my brakes and need some help

    Before i start, I am a qualified car mechanic/MOT tester so I should know what im doing but this has got me stumped - any help or suggestions are much appreciated and worth a try as i need the car working else its going to get broken - at the point where i have lost patience with it!

    It all started about 2 weeks ago - The car needed a front passneger side flexi brake hose as it had a small split in it - having moved house recently i didnt have time to spend on teh car, but i had the part at work and finished early so decided to fit it. Unfortunately the metal brake pipe was siezed to the connector and as i un did it, the metal brake pipe snapped - no worries, got all the brake pipe making equipment at work so put another brake pipe on aswell, which luckily run up to the ABS pump just inside the engine bay.

    I put a block into the ABS pump to make sure minimal air would get into the system knowing that ABS pumps are a bit more difficult to bleed. Fitted it all back together with the new flexi and metal pipe, bled it - spongey pedal

    tried bleeding it again with the engine running, bit of air came out, so went all round the system - pedal worse - ****!

    drove it home carefully - altho the pedal was crap, when i put it on the brake rollers, the braking was even on all 4 wheels - so i figured more bleeding required, which i did several times and the pedal got worse.

    put a brand new fiat main dealer master cylinder on it and i have bled it round 7 times - the pedal is just as **** as before i put the master on it! bled it from the calipers all round, the 4 pipes on the ABS pump, the master cyliner pipes - running out of ideas!!

    any ideas anyone? or does anyone know of any problems with punto GT turbo braking systems?

    cheers

  2. #2
    mad4it
    Guest
    ive had same problem on cars at work but not normally fiat but pugs i found doing a preasure bleed works on pugs 9 out of 10 times
    pumping the pedle didnt help at all and also make sure rear brakes are adjusted up properly too
    also a mechanic

  3. #3
    The Big Man Tom's Avatar
    Join Date
    Jan 2004
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    Surrey
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    11,107
    Doing them in the correct order? Ive heard that this makes quite a difference.
    Punto Gt no more!

  4. #4
    Punto know it all
    Join Date
    Aug 2003
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    Bury nr Manchester
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    2,866
    i had this problem. after id changed the flex & line. bleed it all still the same.
    did this a few times.
    laeft it a few days as i was stump.
    checked again & the flex on the other side had a pin prick hole in as well that was hardly leaking

  5. #5
    Punto Enthusiast
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    Jul 2004
    Location
    Essex!
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    77
    cheers for the replies chaps....

    ITS FIXED!!! at last!

    i didnt bleed them in the right order i dont think in response to one of the replies. Also the rear brakes are calipers so no adjustment required.

    i managed to drive it carefully to work today - spent the day thinking about the problem with a fresh mind an d2 of my mates at work throwing ideas around - didnt come to much, other than pressure and vacuum bleeding the entire system. So after work I clamped the flexi hose that i had recently fitted, just as a starting point to see if the pedal got better. BINGO it completely took out all the spongeyness from the pedal. I tried it on other flexis and it was just as spongey. That narrowed it down to air in the caliper - my front pads are quite worn, so i took the caliper off, undid the bleed nipple, pushed the piston back into the caliper and there was a lot of air that came out. So me and 2 colleagues held the piston in the caliper, one operated the bleed nipple, and the other the brake pedal - hey presto - the air was trapped in the passenger front brake caliper!

    cant tell you how chuffed i am! bit gutted about spending £105 on a new master cylinder but hey its got a brand new O.E fiat one on it so not too terrible!

    cheers for replies fellas - much appreciated! - so next tie one of you gets stuck, make sure your pistons are too far out when bleeding!!

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