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Thread: very smokey 2001 zafira

  1. #1
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    very smokey 2001 zafira

    my other cars a vauxhall. lol

    i got a zafira cheap from the inlaws christmas time due to the waterpump falling apart and in turn bent 8 inlet valves.

    had 8 new valve guides and valves professionally fitted ,they were only just bent as luckily it went when it was started not on the m-way.

    i ground the valves and fitted new seals new h,gasket, bolts etc etc.
    having been in the motor trade 20 years or so i am quite confident all was done satisfactory.

    over the last few weeks the oil consumption has been incredible. 1 litre / 150 miles so i changed the oil to a better brand the correct weight and from the instant it is started it smokes worse, if i let it idle it will smoke a little but if i revv it,the whole yard and workshop dissapears,
    i took the plugs out and can see a hefty amount of fresh oil over all 4 pistons

    i have done a leakdown test and all are excellent. 3 are below 3% and no1 is around 9%

    there is no smoke and only a little air coming from the breathers when running and i have cleaned them all out.

    it has a multilayer metal h,gasket which i personally dont like much rather the normal fabric type.

    any ideas would be appreciated thanks

    as to where the oil is coming from?. i suspect the heads coming off tomorrow to check my work

  2. #2
    Loves a bit o' boost! WilkyWay's Avatar
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    Cracked cylinder head?

  3. #3
    Punto know it all
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    Sounds like it could be, when the head came off was it pressure tested and skimmed, it sounds like a similar issue to what the XE engines have "porous head" with oil/water mixing.

    The EML on?

    When was the CTS last changed?

  4. #4
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    head wasnt tested as it broke the valves so i didnt think the head would be warped.
    why didnt it smoke before then? i know these ecotec lumps are a problem, but stuck with it now, no em light on all running fine apart from a bit jerky which i put down to either frst lambda or egr valve so blanked egr and disconnected the lambda to try and runs fine. just all this damn smoke.

    if i leave it idle it will smoke a tiny bit, but assume the oil is building up as when i revv it then , plummes of thick somke come out. and as i mentioned when i take the plugs out the pistons are covered by a layer of fresh oil.
    in a way im hoping i fitted the h/g wrong but why is oil getting in all 4???????????????
    this is gonna reck me im sure

  5. #5
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    o.k

    the oil control rings were stuck solid to the piston on all 4 cylinders
    and they all seemed out of the manufacturers tolerances

    apparently if you are using a little oil and you do the head you may increase the compression due to better valves , skim and hence why it burns more oil making you think you messed the head up.

    fingers crossed the rings solves it or ill get a divorce lol

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